Titanium producers face a unique set of challenges: high-cost inputs, complex melting processes, and rising demand due to the metal's unique properties. Demanding application and production requirements makes It Imperative to select knowledgeable, reliable suppliers. This is especially true for industrial gas supply, where titanium producers have unique requirements for the selection, storage and use of industrial gases - and where reliable supply is paramount.

As the industrial gas supplier who owns and operates the largest privately held domestic helium reserve and a robust argon supply network, Messer offers unmatched security of supply.

Messer’s quality gas products, robust gas supply systems, and application expertise are backed by decades of experience working with titanium processors across melting, casting, powder production, and additive manufacturing support. This powerful combination allows our team to operate as a trusted partner throughout multiple phases of the titanium value chain. From melting to finishing, understand your process.

Why Use Messer at Your Titanium Production Facility?

As demand rises across aerospace, medical, and advanced manufacturing markets, titanium producers face growing pressure to optimize their operations and meet increasing production targets. Messer collaborates with customers to improve cycle times, gas efficiency, and system reliability. Reliable gas supply, appropriate gas selection, and having the proper gas supply set up play a critical role across every stage of the titanium lifecycle process.

Why trust Messer’s quality gas supply:

This includes for helium, argon, nitrogen, and other process gases. 
For process assessments to help optimize your gas consumption and performance. 
Including installation services, code compliance, and site-specific risk mitigation strategies. 
Messer is privately-owned, highly responsive to customer requests, and committed to helping you solve your titanium processing challenges. 
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Key Titanium Industry Applications

  • Aerospace castings and structural components

  • Medical implants, surgical tools, and stents

  • Powder production and atomization for additive manufacturing

  • Specialty components across high-performance consumer goods markets
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When is Argon, Helium, and Nitrogen used during Titanium Production?  
 

Messer supports titanium processors across every stage of the production lifecycle. Whether you're converting ore to sponge, blending scrap, or atomizing titanium for 3D printing, Messer provides the gas expertise and supply stability you need.

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Titanium Raw Materials & Chemicals

Titanium sponge is produced by reducing TiCl4 through the Kroll or Hunter process and then cooled, crushed, and handled for further processing. Argon prevents oxidation and moisture uptake during sponge cooling and handling, preserving material purity at the outset. 
Titanium sponge or scrap is blended and cleaned to create a uniform feedstock before melting. Argon and nitrogen protect from material contamination during mechanical handling and cleaning. 

Titanium sponge or scrap is embrittled by reacting with hydrogen then crushed to the desired particle size. Hydrogen is later removed under high-temperature vacuum. Argon maintains an inert atmosphere during dehydrogenation, preventing oxidation.

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Metal Melting and Processing

Electrodes are remelted under vacuum to produce consistent ingots. Argon is used at specific phases like backfilling the vacuum-sealed chamber or venting the chamber for plant safety and operational flexibility.  
Titanium is melted by a high-temperature plasma torch in a water-cooled copper mold to refine the metal and remove impurities. Argon or helium can serve as the primary plasma gas, but helium is often added to increase arc temperature and improve melting efficiency. Argon and helium also support backfilling, leak detection, and cooling functions depending on facility setup. 
A focused electron beam melts Titanium scrap or sponge under high-vacuum in a water-cooled copper hearth, allowing impurities to settle and produce a cleaner final product. While the operation is typically under vacuum, argon and helium support specific phases like backfilling, venting and cooldown. 
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Titanium Manufacturing and Finishing from Aerospace to Medical

Titanium is compacted or welded into electrodes. Argon enables clean, high-integrity welds, critical for structural soundness prior to melting operations. Helium can be added to increase penetration and welding quality. 

During ceramic mold preparation, argon minimizes oxidation and helps control temperature to avoid unwanted reactions. When molten titanium is poured into these molds it is extremely reactive. Argon provides a sealed, inert atmosphere that prevents oxidation and embrittlement.

From aerospace to medical implants, titanium powder's fine particle size allows complex, high-precision parts with minimal material waste and machining. The powder is made through processes like gas or plasma atomization. Because of its high density and inertness, Argon is used to prevent nitrogen and oxygen from reacting with titanium at these high temperatures.

Titanium powder can be mixed with other alloying elements or lubricants to achieve desired part properties. Argon is used in the following downstream processes to prevent unwanted reactions:

  • Sintering: titanium powder is compacted into a desired shape then heated below melting point under a controlled atmosphere to bond the particles and increase part strength.
  • Hot isostatic pressing (HIP): Parts are pressed at high temperatures for increased strength and durability.
  • Additive Manufacturing: Parts are 3D printed with titanium powder.
  • Thermal Spray and Other Surface Coatings: Titanium can be applied to part surfaces to form a strong, lightweight, and corrosion resistant layer.
Parts are annealed or stress-relieved to improve strength, toughness, and dimensional stability. Argon helps protect against embrittlement and scaling, improving dimensional stability and part performance. 
Final shaping, cutting, and surface treatments are applied. Argon supports plasma cutting and laser machining to maintain product integrity and appearance. 

Frequently Asked Questions on Titanium Production

Argon is produced by separating air into its major components through a process called fractional distillation. Though argon is not as abundant as nitrogen or oxygen in the air, it can be produced anywhere. However, helium is extracted from deposits underground in remote often geopolitically unstable areas of the globe inherently making its price volatile. Because Messer has a robust national argon network and the largest domestic helium reserve, we offer unparalleled security of supply.

Helium and argon are both noble gases meaning that they are inert and do not readily react with titanium, even at high temperatures. However, they have different physical properties that make each better suited for specific process steps.

Helium is lighter and has higher thermal conductivity, which allows it to transfer heat more efficiently when electrically ionized. This makes it ideal for high-temperature melting applications, where fast and even heat transfer is critical. Its small atomic size also makes it highly effective for leak detection.

Argon, being denser and more cost-effective, is typically used to create a protective barrier that shields titanium from reactive gases like oxygen and nitrogen during processing. It’s the preferred gas when extreme thermal properties aren’t required.

Messer helps titanium producers identify when helium is essential, ensuring its use is both effective and cost-efficient.

Yes, Messer’s experienced team has conducted site assessments at titanium production facilities and found opportunities to replace helium with argon, a less costly gas. In many cases, helium can be replaced with argon at certain process conditions without sacrificing product quality.

We own and operate the only U.S.-based helium reserve through our acquisition of the Bureau of Land Management’s Cliffside Helium Enrichment Unit (CHEU), which produces more than 10% of the world’s helium supply. This gives Messer customers access to the largest reservoir of domestic helium and protection from volatile global markets. In addition, Messer operates one of the strongest argon networks in North America.

Messer supports its customers through proactive monitoring, and streamlined, reliable gas delivery. Our scheduling center operates 24/7 to coordinate deliveries nationwide, using real-time inventory data transmitted directly from customer sites so you don’t need to worry about placing orders or running short during critical production windows.

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